Done:īTW, the circuit breakers just snap into place, I tried to align mine so that they were close to even, but had no luck. You can't get access to the black one.Īdd some ties to secure the AC wires. Secure the white wire in a loop as shown. You don't need a torque wrench, hand tight is fine. Hold the terminal block with a pair of pliers to reduce strain on the circuit board. Slide the new unit into place and install the retaining screw and washer. Make sure it is in the upper ON "LI" position. Here is the Lithium/ Lead Acid selector switch which alters the charging parameters to allow a 100% charge. It is an actual microswitch, you slide it back and forth with a fingernail or tiny screwdriver. Also secure the black and red fan wires if necessary. This provides "strain relief" for the soldered joints and reduces the chance of damage from rough roads. Secure the three small 120 volt AC wires with nylon ties. Be careful with it, you can sell it on eBay for a little cash. Old vs new boards Remove the square drive screw and tabbed washer on the left side that retains the unit. Mine came right off, you might have to pry gently. Grab the frame and pop it free from the four outer retaining tabs. Open the front door that covers the fuses and circuit breakers, remove the small square drive screw in the center of the panel. Here is the old versus the new one, which comes with a fancy decal: If you don't already have these, consider buying a set that has all types - these are excellent and come with a dandy case. You would be working around live wires otherwise.Īllen and square drive screwdriver tips. Disconnect the shore power and also disconnect the batteries when doing this mod. This isn't at all difficult, but like any electrical mod, be careful, make sure you understand each step, and double check your work. The last page discusses swapping the converter charging section. “lithium-charging-section”-for-your-older-pd4045-converter/
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